PRODUCTOS


PC 2405 MAS057 Impact strength Polycarbonate Plastic Granules
Estructura del producto
What are Polycarbonate Plastic Granules
In the ever-expanding application scenarios of polycarbonate materials, how to find a balance between "color aesthetics", "structural strength" and "molding efficiency" has become a technical issue of common concern to engineers and purchasers. PC 2405 MAS057, as black, transparent, low-viscosity, high-impact polycarbonate plastic granules, has shown high adaptability in the general injection molding field, especially suitable for scenarios that require "visual appearance + mechanical stability + high-beat production" at the same time.
01|Analysis of the core characteristics of the polycarbonate plastic granules
The PC 2405 MAS057 formula structure incorporates impact modifiers and demoulding aids, which significantly improves the demoulding efficiency of the material in complex structure molds and the anti-drop performance of the finished product:
Color performance: black transparent appearance, suitable for products that require shading but still have a visible structure, such as optical instrument covers or vehicle panels;
Viscosity characteristics: low viscosity makes it fluid, suitable for filling complex geometric mold cavities, while reducing shear heat accumulation during injection molding;
Impact strength: impact modifiers are added internally to enhance the structural crack resistance while ensuring transparency, suitable for high-frequency use or anti-drop scenarios;
Molding advantages: with self-contained demoulding aid ingredients, it is conducive to improving the production efficiency of multi-cavity molds or high-beat injection molding lines.
02|Multi-industry adaptation: from consumer electronics to industrial equipment
Based on the above characteristics, PC 2405 MAS057 has feasible landing points in multiple industries, especially driven by the common needs of "structural visualization" + "strength bearing" + "high-beat injection molding", its application demand has been rising year by year.
Solicitud | Ventajas clave | Why It's Recommended |
Smart home control panels | Black transparency + LED indication clarity | Excellent demoldability and scratch resistance; ideal for glossy surfaces |
Industrial equipment covers | Partial visibility + high impact resistance | Withstands drops and offers good environmental durability |
Automotive central console housings | Light-blocking black + premium surface finish | Excellent flow for curved and complex geometries |
Wearable device shells | Light-transmitting black + high toughness | Supports UI visibility while offering drop protection |
Instrument observation windows | Semi-transparent + structural rigidity | Maintains optical function without compromising separation needs |
03 | polycarbonate plastic granules data sheet
Comportamiento mecánico | Condición | Estándar | Valor | Unidad | |||
Alargamiento | Rendimiento 50 mm/min | ISO 527 | 5.8 | % | |||
Alargamiento | Rotura 50 mm/min | ISO 527 | 115 | % | |||
Resistencia a la flexión | 2,0 mm/min | ISO 178 | 93 | MPa | |||
Módulo de flexión | 2,0 mm/min | ISO 178 | 2400 | MPa | |||
Impacto de muesca Izod | 23°C 3.0mm | ISO 180 | 60 | kJ/m² | |||
Impacto de muesca Izod | -30°C 3.0mm | ISO 180 | 15 | kJ/m² | |||
Resistencia a la tracción | Rotura 50 mm/min | ISO 527 | 65 | MPa | |||
Resistencia a la tracción | Rendimiento 50 mm/min | ISO 527 | 62 | MPa | |||
Módulo de tracción | 1,0 mm/min | ISO 527 | 2400 | MPa | |||
Impacto Charpy sin muesca | 23ºC | ISO 179 | NÓTESE BIEN | kJ/m² | |||
Impacto Charpy sin muesca | -30°C | ISO 179 | NÓTESE BIEN | kJ/m² | |||
Impacto Charpy sin muesca | -60°C | ISO 179 | NÓTESE BIEN | kJ/m² | |||
Impacto con entalla Charpy | 23°C 3.0mm | ISO 179 | 60 | kJ/m² | |||
Impacto con entalla Charpy | -30°C 3.0mm | ISO 179 | 16 | kJ/m² | |||
Térmico | Condición | Estándar | Valor | Unidad | |||
HDT | 0,45MPa | ISO 75 | 136 | °C | |||
HDT | 1,8MPa | ISO 75 | 123 | °C | |||
Temperatura de ablandamiento Vicat | 50 °C/h 50 N | ISO 306 | 143 | °C | |||
Temperatura de ablandamiento Vicat | 120 °C/h 50 N | ISO 306 | 144 | °C | |||
Propiedad fisica | Condición | Estándar | Valor | Unidad | |||
Absorción de agua | 23ºC | ISO 62 | 0.30 | % | |||
Contracción | Fluir | ISO 2577 | 0.5~0.7 | % | |||
Contracción | xFlujo | ISO 2577 | 0.5~0.7 | % | |||
Densidad | ISO 1183 | 1.2 | gramos/cm³ | ||||
Índice de fusión | 300°C 1.2kg | ISO 1133 | 20 | g/10min | |||
Índice de fusión | 300°C 1.2kg | ISO 1133 | 19 | cm³/10min | |||
Propiedades electricas | Condición | Estándar | Valor | Unidad | |||
Constante dieléctrica | 1 MHz | IEC 60250 | 3.0 | ||||
Constante dieléctrica | 100 Hz | IEC 60250 | 3.1 | ||||
Resistividad volumétrica | CEI 60093 | 1E+16 | Ω.cm | ||||
Rigidez dieléctrica | 1,0 mm | CEI 60243 | 34 | kilovoltios/mm | |||
Factor de disipación | 1 MHz | IEC 60250 | 0.011 | ||||
Factor de disipación | 100 Hz | IEC 60250 | 0.001 | ||||
Resistividad superficial | CEI 60093 | 1E16 | Ω | ||||
Dureza | Condición | Estándar | Valor | Unidad | |||
Dureza de indentación de bola | ISO 2039 | 113 | N/mm² | ||||
Inflamabilidad | Condición | Estándar | Valor | Unidad | |||
GWFI | 1,0 mm | IEC 60695 | 800 | °C | |||
GWFI | 1,5 mm | IEC 60695 | 800 | °C | |||
GWFI | 2,0 mm | IEC 60695 | 850 | °C | |||
GWFI | 3,0 mm | IEC 60695 | 930 | °C | |||
GWFI | 4.0mm | IEC 60695 | 960 | °C |
04 | Processing advantages: process flexibility brought by low viscosity
The low viscosity characteristics of PC 2405 MAS057 make it more fluid in the injection molding process, suitable for:
・Thin-walled parts: such as transparent shells, panels, protective covers, etc., can reduce thickness without sacrificing strength;
・Multi-cavity mold production: helps to fill the cavity evenly and improve production efficiency;
・Complex structure design: easy demolding formula reduces the risk of sticking and reduces the defective rate.
At the same time, the thermal stability of this grade is also suitable for continuous processing in the medium temperature section, not easy to decompose, and suitable for long-term operation of automated injection molding lines.
05 | Trend extension: The value of general-grade polycarbonate plastic granules in rapid manufacturing
With the advancement of lightweight and structural optimization trends in consumer electronics, the requirements for "molding efficiency + cost control" continue to grow. General-purpose transparent polycarbonate plastic granules such as PC 2405 MAS057 are becoming the preferred solution for engineering plastics to replace traditional materials such as ABS and AS.
This is particularly evident in the following aspects:
・Strong mold compatibility, suitable for sharing new and old molds;
・Post-processing compatibility, suitable for secondary processes such as printing, electroplating, and spraying;
・High inventory flexibility, convenient for unified raw material procurement and cross-product platform use.
These characteristics are helping companies optimize the supply chain and production rhythm, and also allow polycarbonate plastic granules to show more potential in the general market.
06|Comparison with other polycarbonate plastic granules models
Juyuan provides a variety of polycarbonate plastic granules models for selection. The following is a functional comparison of PC 2405 MAS057 and other typical models:
Grade | Transparencia | Clasificación de llama | Viscosidad | Fuerza de impacto | Application Features |
---|---|---|---|---|---|
PC 2405 MAS057 | Black-transparent | HB–V2 | Bajo | Alto | Impact-modified, easy-release, black-tinted |
Makrolon® 6557 | Alta transparencia | V-0 | Medio | Medio | Optical grade, superior flame resistance |
PC 2407 | Semi-transparent | V-2 | Bajo | Medio | General-purpose, high processing efficiency |
PC 1100U | Alta transparencia | media pensión | Alto | Alto | UV-resistant, suitable for outdoor use |
If you require enhanced flame retardancy or UV resistance, Juyuan offers tailored formulations upon request.
07|Purchasing trend analysis: The growth logic of black transparent polycarbonate plastic granules
As intelligent and visual devices enter the home, office and transportation fields in large numbers, traditional opaque PCs are gradually encountering bottlenecks in appearance performance. "Black transparent + high impact resistance" has become the new favorite of many designers and engineering procurement:
・The appearance of intelligent equipment tends to be integrated and smooth, and black transparent materials are more needed to achieve the "hidden + visible" function;
・The streamlined structure and mold integration put forward higher requirements for material fluidity and demolding;
・The popularity of high-beat mass production lines forces the material to match the performance of "thermal stability + flow rate balance + residual stress".
The market performance of PC 2405 MAS057 has also ushered in rapid growth.
08|Purchase suggestions and service description
As a professional polycarbonate plastic granules supplier, Juyuan can provide customers with:
・PC 2405 MAS057 samples, COA, TDS technical data;
・Application process consultation (including mold exhaust, demolding angle, nozzle pressure, etc.);
・Recommendation and comparison table of black transparent PC materials;
・Multi-brand benchmarking models, equivalent substitution suggestions;
・FOB/EXW/CIF multi-form quotation and small batch delivery services.
09|Recommended Alternative Polycarbonate Plastic Granules
To meet varying performance priorities across different applications, Juyuan recommends the following polycarbonate plastic granules with similar structures but distinct application focuses:
Fabricante | Product Grade | Densidad | MFR (Melt Flow Rate) | Property Summary | Descripción |
Wanhua | HL6157 | 1.2 g/cm³ | 16 g/10min | Viscosity: MediumFlame Rating: HB • V-2 Notched Impact: 72 kJ/m² | Material Features: Easy demolding Application: Headlamp housing |
Wanhua | A1355BK | – | 33.5 g/10min | Viscosity: LowFlame Rating: HB • V-2 Notched Impact: 69.38 kJ/m² | Material Features: High gloss • Easy demolding Application: Automotive lighting |
For requirements involving higher flame retardancy, enhanced UV resistance, or faster cycle times, Juyuan can also provide customized material suggestions and sampling support.
Conclusión
The launch of PC 2405 MAS057 is a precise response to the demand for "functional black transparent materials". While achieving a balance between material performance and processing efficiency, it also brings new design freedom to the product appearance. If you are looking for a high-impact, good demolding, black and transparent polycarbonate plastic granules, this model is worth paying attention to.
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