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WONDERLOY PC-540: Halogen-Free ABS Polycarbonate Plastic
Product Struction
What is ABS polycarbonate plastic - WONDERLOY PC-540
With the rapid development of new energy vehicles, smart terminals, and energy storage equipment, the market has put forward higher standards for materials - high temperature resistance, stable structure, environmental protection and flame retardancy, which have become the core needs of the electronics and automotive industries. Chimei wonderloy PC-540, as a high-performance ABS polycarbonate plastic (PC+ABS alloy material), is becoming an ideal choice for high-end applications with its excellent heat resistance, halogen-free flame retardant system and excellent mechanical strength.
01 | Core features: high temperature resistance, high impact, halogen-free and environmentally friendly
WONDERLOY PC-540 is based on the PC+ABS modified platform, combining the toughness of polycarbonate with the processing advantages of ABS, and has the following significant features:
✅ Halogen-free flame retardant, meeting multi-level fire protection requirements from HB to 5VA
✅ High heat resistance, Vicat softening temperature up to 107°C, heat deformation temperature up to 95°C
✅ High impact, cantilever beam notch impact performance can reach 52 kJ/m², enhancing the product's anti-fall and impact resistance
✅ High dimensional stability, ensuring that complex structural parts are not easily deformed after processing
✅ Excellent electrical properties, volume resistance up to 3.9E+17 Ω.cm, suitable for a variety of electronic structural parts
02 | Application trend: new energy vehicles, energy storage, and the structural core of smart hardware
In the following fields, the high performance advantages of wonderloy PC-540 are particularly prominent:
🚗 Automotive interior parts and power system housings - Meet the dual standards of high temperature, high impact and flame retardancy, and improve the safety and reliability of automotive parts
🔋 Mobile energy storage and battery module housing - cope with high temperature and complex outdoor environment of energy storage equipment to ensure system safety
📱 Smart terminals and communication equipment - lightweight design, high structural strength, help smart phones, adapters, chargers, housings, etc. to achieve both beauty and durability
🏠 Home appliances and electronic appliance housings - excellent flame retardant performance, meet the high standards of safety and environmental protection in the home appliance industry
03 | ABS polycarbonate plastic wonderloy PC-540 data sheet
Electrical properties | Condition | Standard | Value | Unit | |||
Dielectric | Constant 1MHz | IEC 60250 | 3.1 | ||||
Dielectric | Constant 1MHz | IEC 60250 | 3.1 | ||||
Surface | Resistivity | IEC 60093 | 2.9E+17 | Ω | |||
Surface | Resistivity | IEC 60093 | 2.9E+15 | Ω | |||
Volume | Resistivity | IEC 60093 | 3.9E+17 | Ω.m | |||
Volume | Resistivity | IEC 60093 | 3.9E+15 | Ω.m | |||
Flammability | Condition | Standard | Value | Unit | |||
Flame | Rating All Color 0.75mm | UL94 | HB | ||||
Flame | Rating All Color 0.8mm | UL94 | V-2 | ||||
Flame | Rating All Color 1.5mm | UL94 | V-0 | ||||
Flame | Rating All Color 2.0mm | UL94 | V-0 5VB | ||||
Flame | Rating All Color 2.5mm | UL94 | V-0 5VA | ||||
Flame | Rating All Color 3.0mm | UL94 | V-0 5VA | ||||
Hardness | Condition | Standard | Value | Unit | |||
Rockwell | Hardness R(Scale) 23°C | ASTM D785 | 119 | ||||
Mechanical behavior | Condition | Standard | Value | Unit | |||
Charpy | Notch Impact 23°C | ISO 179 | 40 | kJ/m² | |||
Elongation | Break 50mm/min | ASTM D638 | 100 | % | |||
Elongation | 50mm/min | ISO 527 | 120 | % | |||
Flexural | Strength 1.3mm/min | ASTM D790 | 900 | kg/cm² | |||
Flexural | Strength 2.0mm/min | ISO 178 | 90 | MPa | |||
Flexural | Modulus 1.3mm/min | ASTM D790 | 25000 | kg/cm² | |||
Flexural | Modulus 2.0mm/min | ISO 178 | 2.5 | GPa | |||
Izod | Notch Impact 23°C 3.2mm | ASTM D256 | 52 | kg-cm/cm | |||
Izod | Notch Impact 23°C | ISO 180 | 40 | kJ/m² | |||
Tensile | Strength Yield 50mm/min | ASTM D638 | 600 | kg/cm² | |||
Tensile | Strength Yield 50mm/min | ISO 527 | 60 | MPa | |||
Tensile | Strength Break 50mm/min | ISO 527 | 55 | MPa | |||
Physical property | Condition | Standard | Value | Unit | |||
Density | 23°C | ASTM D792 | 1.18 | g/cm³ | |||
Density | 23°C | ISO 1183 | 1.18 | g/cm³ | |||
Melt | Index 260°C 2.16kg | ASTM D1238 | 21 | g/10min | |||
Melt | Index 260°C 2.16kg | ISO 1133 | 20 | cm³/10min | |||
Shrinkage | ASTM D955 | 0.4~0.6 | % | ||||
Shrinkage | ISO 294 | 0.4~0.6 | % | ||||
Spiral | Flow 260°C 2.0mm | INTERNAL METHOD | 40 | cm | |||
Thermal | Condition | Standard | Value | Unit | |||
CLE | Flow 23~55°C | ISO 11359 | 8E-5 | cm/cm/°C | |||
CLE | ISO 11359 | 8E-5 | cm/cm/°C | ||||
HDT | Unannealed 1.8MPa 120°C/hr 3.2mm | ASTM D648 | 86 | °C | |||
HDT | Unannealed 1.8MPa 120°C/hr 6.4mm | ASTM D648 | 95 | °C | |||
HDT | Unannealed 1.8MPa | ISO 75 | 83 | °C | |||
Vicat | Softening Temperature Unannealed 50°C/hr 10N | ASTM D1525 | 107 | °C | |||
Vicat | Softening Temperature Unannealed 50°C/hr 50N | ASTM D1525 | 101 | °C | |||
Vicat | Softening Temperature 50°C/hr 10N | ISO 306 | 107 | °C | |||
Vicat | Softening Temperature 50°C/hr 50N | ISO 306 | 101 | °C | |||
UL | Condition | Standard | Value | Unit | |||
Arc | Resistance | ASTM D495 | 5 | PLC | |||
Ball | Pressure | IEC 60695-10-2 | 90 | °C | |||
Comparative | Tracking Index | IEC 60112 | 2 | PLC | |||
Dielectric | Strength | ASTM D149 | 32 | KV/mm | |||
Dimensional | Stability | UL746 | 0.0 | % | |||
GWFI | 1.5mm | IEC 60695-2-12 | 960 | °C | |||
GWFI | 3.0mm | IEC 60695-2-12 | 960 | °C | |||
HAI | ALL 0.75mm | UL 746A | 3 | PLC | |||
HAI | ALL 0.8mm | UL 746A | 3 | PLC | |||
HAI | ALL 1.5mm | UL 746A | 3 | PLC | |||
HAI | ALL 3.0mm | UL 746A | 2 | PLC | |||
HVTR | UL 746A | 3 | PLC | ||||
HWI | ALL 0.75mm | UL 746A | 3 | PLC | |||
HWI | ALL 0.8mm | UL 746A | 3 | PLC | |||
HWI | ALL 2.5mm | UL 746A | 3 | PLC | |||
HWI | ALL 3.0mm | UL 746A | 3 | PLC | |||
RTI | Elec ALL 0.75mm | UL 746B | 60 | °C | |||
RTI | Elec ALL 0.8mm | UL 746B | 60 | °C | |||
RTI | Elec ALL 1.5mm | UL 746B | 85 | °C | |||
RTI | Str ALL 0.8mm | UL 746B | 60 | °C | |||
RTI | Str ALL 1.5mm | UL 746B | 80 | °C | |||
RTI | Str ALL 2.0mm | UL 746B | 80 | °C | |||
RTI | Str ALL 2.5mm | UL 746B | 80 | °C | |||
RTI | Str ALL 3.0mm | UL 746B | 80 | °C | |||
UL | FlameRating ALL 0.75mm | UL94 | HB | ||||
UL | FlameRating ALL 2.5mm | UL94 | V-0 5VA | ||||
UL | FlameRating ALL 3.0mm | UL94 | V-0 5VA | ||||
Volume | Resistivity | ASTM D257 | 1E+14 | Ω.cm |
Full datasheet and detailed information available upon request.
04 | Social hot spots: New energy industry upgrade drives surge in demand for abs polycarbonate plastic
Since 2024, global sales of new energy vehicles have continued to rise, and the supporting industry chain has surged in demand for high-performance and environmentally friendly materials. At the same time, the proportion of heat-resistant and flame-retardant materials used in emerging markets such as mobile energy storage, 5G communications, and smart home appliances continues to rise.
Wonderloy PC-540 has become a reliable material solution to address industry pain points with its halogen-free, environmentally friendly, high heat resistance, and high strength composite characteristics. It is widely used in cutting-edge fields such as new energy, smart manufacturing, and electronic 3C, helping to optimize product structure and safety upgrades.
05 | Supply advantages: fast delivery, professional material selection, and global adaptation
As a supplier of abs polycarbonate plastic, we not only provide Chimei wonderloy pc-540 high-quality granules, but also can provide the following according to customer needs:
✔ Recommend suitable grades, taking into account performance, cost, and certification requirements
✔ Provide technical information and processing guidance to reduce development risks
✔ Flexible supply chain to meet different batches and specifications in the global market
06 | More ABS polycarbonate plastic options to meet different project needs
If your project has different specifications and performance focuses on materials, Chimei PC+ABS series also provides a variety of options. For example: WONDERLOY PC-545 is suitable for some scenarios with higher requirements for heat resistance and structural strength, helping product design to be more flexible.
Manufacturer | Material | Grade | Density | MFR | Key Properties | Compliance | Features |
CHIMEI | PC+ABS | PC-545 | 1.19 g/cm³ | 13 cm³/10min | Flammability Rating: V-0 • 5VA Melt Flow Index: 13 cm³/10min Notched Impact Strength: 58 kJ/m² Heat Deflection Temperature: 110°C | UL Certified | High Heat Deflection Temperature |
In addition, we can also provide other PC+ABS modified materials according to specific application requirements, covering multiple applications from general-purpose to high-end structural parts. Welcome to consult for more model information and selection suggestions.
07 | Conclusion: Why choose WONDERLOY PC-540?
Choosing wonderloy PC-540 means:
✅ Reliable flame retardant, heat resistant and mechanical performance
✅ Meet the high standards in the fields of new energy and smart terminals
✅ Integrate environmental protection regulations to help companies achieve sustainable development
Want to know more about WONDERLOY PC-540 or other abs polycarbonate plastic models? Welcome to contact us for samples and detailed information.
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