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  • WONDERLOY PC-540: Halogen-Free ABS Polycarbonate Plastic
  • WONDERLOY PC-540: Halogen-Free ABS Polycarbonate Plastic
  • WONDERLOY PC-540: Halogen-Free ABS Polycarbonate Plastic
  • WONDERLOY PC-540: Halogen-Free ABS Polycarbonate Plastic
  • WONDERLOY PC-540: Halogen-Free ABS Polycarbonate Plastic
  • WONDERLOY PC-540: Halogen-Free ABS Polycarbonate Plastic

WONDERLOY PC-540: Halogen-Free ABS Polycarbonate Plastic

WONDERLOY PC-540 is a halogen-free flame retardant ABS polycarbonate plastic with high heat resistance, excellent impact strength, and dimensional stability. Ideal for EV interiors, energy storage, smart devices, and electronic housings.

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  • Product Struction

What is ABS polycarbonate plastic - WONDERLOY PC-540

 

With the rapid development of new energy vehicles, smart terminals, and energy storage equipment, the market has put forward higher standards for materials - high temperature resistance, stable structure, environmental protection and flame retardancy, which have become the core needs of the electronics and automotive industries. Chimei wonderloy PC-540, as a high-performance ABS polycarbonate plastic (PC+ABS alloy material), is becoming an ideal choice for high-end applications with its excellent heat resistance, halogen-free flame retardant system and excellent mechanical strength.

PC ABS PC-540

 

01 | Core features: high temperature resistance, high impact, halogen-free and environmentally friendly

 

WONDERLOY PC-540 is based on the PC+ABS modified platform, combining the toughness of polycarbonate with the processing advantages of ABS, and has the following significant features:

✅ Halogen-free flame retardant, meeting multi-level fire protection requirements from HB to 5VA

✅ High heat resistance, Vicat softening temperature up to 107°C, heat deformation temperature up to 95°C

✅ High impact, cantilever beam notch impact performance can reach 52 kJ/m², enhancing the product's anti-fall and impact resistance

✅ High dimensional stability, ensuring that complex structural parts are not easily deformed after processing

✅ Excellent electrical properties, volume resistance up to 3.9E+17 Ω.cm, suitable for a variety of electronic structural parts

 

02 | Application trend: new energy vehicles, energy storage, and the structural core of smart hardware

 

In the following fields, the high performance advantages of wonderloy PC-540 are particularly prominent:

🚗 Automotive interior parts and power system housings - Meet the dual standards of high temperature, high impact and flame retardancy, and improve the safety and reliability of automotive parts

🔋 Mobile energy storage and battery module housing - cope with high temperature and complex outdoor environment of energy storage equipment to ensure system safety

📱 Smart terminals and communication equipment - lightweight design, high structural strength, help smart phones, adapters, chargers, housings, etc. to achieve both beauty and durability

🏠 Home appliances and electronic appliance housings - excellent flame retardant performance, meet the high standards of safety and environmental protection in the home appliance industry

 

03 | ABS polycarbonate plastic wonderloy PC-540 data sheet

 

Electrical propertiesConditionStandardValueUnit
DielectricConstant   1MHzIEC 602503.1
DielectricConstant   1MHzIEC 602503.1
SurfaceResistivityIEC 600932.9E+17Ω
SurfaceResistivityIEC 600932.9E+15Ω
VolumeResistivityIEC 600933.9E+17Ω.m
VolumeResistivityIEC 600933.9E+15Ω.m
FlammabilityConditionStandardValueUnit
FlameRating   All Color 0.75mmUL94HB
FlameRating   All Color 0.8mmUL94V-2
FlameRating   All Color 1.5mmUL94V-0
FlameRating   All Color 2.0mmUL94V-0 5VB
FlameRating   All Color 2.5mmUL94V-0 5VA
FlameRating   All Color 3.0mmUL94V-0 5VA
HardnessConditionStandardValueUnit
RockwellHardness   R(Scale) 23°CASTM D785119
Mechanical behaviorConditionStandardValueUnit
CharpyNotch Impact   23°CISO 17940kJ/m²
ElongationBreak 50mm/minASTM D638100%
Elongation50mm/minISO 527120%
FlexuralStrength   1.3mm/minASTM D790900kg/cm²
FlexuralStrength   2.0mm/minISO 17890MPa
FlexuralModulus   1.3mm/minASTM D79025000kg/cm²
FlexuralModulus   2.0mm/minISO 1782.5GPa
IzodNotch Impact    23°C 3.2mmASTM D25652kg-cm/cm
IzodNotch Impact    23°CISO 18040kJ/m²
TensileStrength   Yield 50mm/minASTM D638600kg/cm²
TensileStrength   Yield 50mm/minISO 52760MPa
TensileStrength   Break 50mm/minISO 52755MPa
Physical propertyConditionStandardValueUnit
Density23°CASTM D7921.18g/cm³
Density23°CISO 11831.18g/cm³
MeltIndex   260°C 2.16kgASTM D123821g/10min
MeltIndex   260°C 2.16kgISO 113320cm³/10min
ShrinkageASTM D9550.4~0.6%
ShrinkageISO 2940.4~0.6%
SpiralFlow   260°C 2.0mmINTERNAL METHOD40cm
ThermalConditionStandardValueUnit
CLEFlow 23~55°CISO 113598E-5cm/cm/°C
CLEISO 113598E-5cm/cm/°C
HDTUnannealed 1.8MPa 120°C/hr 3.2mmASTM D64886°C
HDTUnannealed 1.8MPa 120°C/hr 6.4mmASTM D64895°C
HDTUnannealed 1.8MPaISO 7583°C
VicatSoftening Temperature   Unannealed 50°C/hr 10NASTM D1525107°C
VicatSoftening Temperature   Unannealed 50°C/hr 50NASTM D1525101°C
VicatSoftening Temperature   50°C/hr 10NISO 306107°C
VicatSoftening Temperature   50°C/hr 50NISO 306101°C
ULConditionStandardValueUnit
ArcResistanceASTM D4955PLC
BallPressureIEC 60695-10-290°C
ComparativeTracking IndexIEC 601122PLC
DielectricStrengthASTM D14932KV/mm
DimensionalStabilityUL7460.0%
GWFI1.5mmIEC 60695-2-12960°C
GWFI3.0mmIEC 60695-2-12960°C
HAIALL 0.75mmUL 746A3PLC
HAIALL 0.8mmUL 746A3PLC
HAIALL 1.5mmUL 746A3PLC
HAIALL 3.0mmUL 746A2PLC
HVTRUL 746A3PLC
HWIALL 0.75mmUL 746A3PLC
HWIALL 0.8mmUL 746A3PLC
HWIALL 2.5mmUL 746A3PLC
HWIALL 3.0mmUL 746A3PLC
RTIElec   ALL 0.75mmUL 746B60°C
RTIElec   ALL 0.8mmUL 746B60°C
RTIElec   ALL 1.5mmUL 746B85°C
RTIStr   ALL 0.8mmUL 746B60°C
RTIStr   ALL 1.5mmUL 746B80°C
RTIStr   ALL 2.0mmUL 746B80°C
RTIStr   ALL 2.5mmUL 746B80°C
RTIStr   ALL 3.0mmUL 746B80°C
ULFlameRating   ALL 0.75mmUL94HB
ULFlameRating   ALL 2.5mmUL94V-0 5VA
ULFlameRating   ALL 3.0mmUL94V-0 5VA
VolumeResistivityASTM D2571E+14Ω.cm

Full datasheet and detailed information available upon request.

 

04 | Social hot spots: New energy industry upgrade drives surge in demand for abs polycarbonate plastic

 

Since 2024, global sales of new energy vehicles have continued to rise, and the supporting industry chain has surged in demand for high-performance and environmentally friendly materials. At the same time, the proportion of heat-resistant and flame-retardant materials used in emerging markets such as mobile energy storage, 5G communications, and smart home appliances continues to rise.

Wonderloy PC-540 has become a reliable material solution to address industry pain points with its halogen-free, environmentally friendly, high heat resistance, and high strength composite characteristics. It is widely used in cutting-edge fields such as new energy, smart manufacturing, and electronic 3C, helping to optimize product structure and safety upgrades.

 

05 | Supply advantages: fast delivery, professional material selection, and global adaptation

 

As a supplier of abs polycarbonate plastic, we not only provide Chimei wonderloy pc-540 high-quality granules, but also can provide the following according to customer needs:

✔ Recommend suitable grades, taking into account performance, cost, and certification requirements

✔ Provide technical information and processing guidance to reduce development risks

✔ Flexible supply chain to meet different batches and specifications in the global market

 

06 | More ABS polycarbonate plastic options to meet different project needs

 

If your project has different specifications and performance focuses on materials, Chimei PC+ABS series also provides a variety of options. For example: WONDERLOY PC-545 is suitable for some scenarios with higher requirements for heat resistance and structural strength, helping product design to be more flexible.

ManufacturerMaterialGradeDensityMFRKey PropertiesComplianceFeatures
CHIMEIPC+ABSPC-5451.19 g/cm³13 cm³/10minFlammability Rating: V-0 • 5VA

Melt Flow Index: 13 cm³/10min

Notched Impact Strength: 58 kJ/m²

Heat Deflection Temperature: 110°C

UL CertifiedHigh Heat Deflection Temperature

In addition, we can also provide other PC+ABS modified materials according to specific application requirements, covering multiple applications from general-purpose to high-end structural parts. Welcome to consult for more model information and selection suggestions.

 

07 | Conclusion: Why choose WONDERLOY PC-540?

 

Choosing wonderloy PC-540 means:

✅ Reliable flame retardant, heat resistant and mechanical performance

✅ Meet the high standards in the fields of new energy and smart terminals

✅ Integrate environmental protection regulations to help companies achieve sustainable development

Want to know more about WONDERLOY PC-540 or other abs polycarbonate plastic models? Welcome to contact us for samples and detailed information.

 

 

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