บ้านบล็อกPlastic Material Selection & Procurement Guide for Machinery | Juyuan

Plastic Material Selection & Procurement Guide for Machinery | Juyuan

2025-09-03 09:09:03

As the global machinery and equipment industry continues to upgrade, buyers' demand for plastic raw materials has evolved beyond simply considering strength. They are now focusing on durability, supply stability, process adaptability, and cost control. In markets such as Europe, the US, Southeast Asia, and the Middle East, machinery manufacturers are generally considering how to reduce lifecycle costs through more rational material selection. As an international plastic raw material supplier, Juyuan is committed to providing buyers with a wide range of options and long-term, stable supply support for granular plastics.

Plastic Material for Machinery

 

I. Global Plastic Application Trends in the Machinery Industry

 

Lightweighting and Energy Saving Drive

  -European equipment manufacturers are opting for PA66, POM, and other materials to partially replace metals to reduce weight and energy consumption. Regulations such as the EU Ecodesign Directive are also driving the use of lightweight plastics.

Increasing Environmental Resistance Requirements

  -In Southeast Asia and the Middle East, equipment is often exposed to high temperatures, high humidity, and oily conditions. Demand for chemically and heat-resistant materials such as PPS, PEEK, and modified PSU is rapidly growing.

Green and Recycling

  -North American buyers are increasingly concerned about material compliance with RoHS and REACH standards, while also evaluating the proportion of recycled content. However, they still insist on using virgin materials for core components (gears, bearings, and seals) to ensure longevity and reliability.

Diversified Supply Chain

  -Due to fluctuations in international trade policies and transportation costs, multinational manufacturers prefer to partner with suppliers that offer cross-regional delivery capabilities and multi-location inventory to mitigate the risk of supply disruptions.

 

II. Selection of Commonly Used Plastics for Mechanical Equipment

 

ประเภทวัสดุการใช้งานทั่วไปคุณสมบัติหลักCost LevelProcess Compatibility
PA66 GF30/35Gears, bearing housings, structural bracketsHigh rigidity, excellent fatigue resistance, but high moisture absorptionปานกลางStandard injection molding; molds require wear resistance
ปอมSlides, guide rails, pump componentsLow friction, wear-resistant, dimensionally stable; not resistant to strong acidsMedium-LowGood injection flow, easy to process
PBT + GFMotor housings, fan bladesDimensionally stable, good electrical insulationปานกลางSuitable for injection molding of electrical/mechanical components
PPS GF40High-temperature pumps, chemical equipment partsHeat-resistant (>200°C), corrosion-resistant, good flame retardancyMedium-HighInjection molding requires high-temperature molds
PEEKHigh-end mechanical parts, aerospace equipmentWear-resistant, excellent chemical resistance, very long service lifeสูงHigh processing cost; suitable for high-end applications
แหล่งจ่ายไฟ/PES/กปปสFood processing machinery, medical device componentsHydrolysis-resistant, steam sterilizable, high safetyสูงRequires medical-grade certification; high compliance standards

 

III. Procurement Pain Points and Solutions

 

Wear and Fatigue Performance is Difficult to Quantify

  -Pain Point: Gears, slide rails, and bearing seats are prone to premature failure due to material fatigue.
  -Solution: Focus on Taber abrasion and fatigue cycle testing, rather than simply examining tensile strength.

Insufficient Stability in High-Temperature Environments

  -Pain Point: Ordinary PA66 ages rapidly above 120°C, while equipment often operates at 140–180°C for extended periods.
  -Solution: Select PPS, PEEK, or modified PSU, and consider thermal aging test data.

Poor compatibility between lubricants and chemicals

  -Pain point: PC and unmodified PA are prone to stress cracking due to long-term contact with oil.
  -Solution: Use POM, PA12, or PPS, and request chemical compatibility data sheets from suppliers.

Difficulty controlling dimensional accuracy and water absorption

  -Pain point: Materials like PA66 swell due to water absorption, affecting precision fit.
  -Solution: Use low-water-absorption PA6T, PA9T, or PBT to improve dimensional stability.

Supply chain risks and batch consistency issues

  -Pain point: Performance differences between batches of the same grade may lead to supply interruptions due to production capacity fluctuations.
  -Solution: Select suppliers with multi-channel supply, batch testing, and batch tracking.

 

IV. Lifecycle Cost Analysis

 

Unit price is not the only consideration:

  -Low-priced PA66 gear life = 6 months; high-priced PA66 GF30 gear life = 18 months.

  -Result: Reduced maintenance frequency, reduced labor and downtime losses, and a 40% reduction in overall costs.

Key Comparison Dimensions:

  -Material Unit Price

  -Maintenance and Replacement Cycles

  -Downtime and Labor Costs

  -Scrap and Rework Rates

Buyers should evaluate material costs alongside the total lifecycle cost to avoid high long-term costs due to low unit prices.

 

V. International Market Case Studies

 

European gear manufacturer: Switching from standard PA to PA66 GF30 increased gear life by three times and reduced after-sales costs by 40%.

Southeast Asian pump and valve manufacturer: Previously using general-purpose plastics, which frequently failed due to corrosion, saw a 60% reduction in rework rates after switching to PPS.

Middle Eastern petrochemical equipment supplier: Using PEEK to manufacture seals offers long-term oil and temperature resistance, doubling downtime maintenance intervals.

North American automation company: Signing an annual agreement with Juyuan mitigates supply disruptions and ensures consistent supply to multinational factories.

 

VI. Failure Case Studies

 

  -A machinery manufacturer replaced metal parts with PC. However, stress cracking due to long-term exposure to cutting fluids resulted in extensive rework.

  -A Southeast Asian customer selected low-cost, unmodified PA for a pump body. Within six months, the pump experienced batch leakage, resulting in losses far exceeding the material savings.

👉 Lesson: Incorrect material selection often results in greater losses than raw material price differences.

 

VII. Juyuan's Advantages

 

Broad Grade Coverage: We offer pellets for PA, POM, PC, PBT, PPS, PSU, PEEK, and more.

International Supply Chain Support: We offer cross-regional shipping to meet the delivery needs of diverse markets.

Technical Services: We provide datasheet comparisons, third-party testing support, and small-batch trial mold verification.

Stable Inventory Mechanism: We lock in costs and mitigate the risk of raw material fluctuations.

 

VIII. FAQ

 

Q1: How do I determine which material is best for my machinery?
A1: This requires an assessment based on the operating environment, load, and lifecycle. Juyuan provides multiple grade comparisons and test data.

Q2: Can recycled materials be used?
A2: This is not recommended for high-strength, wear-resistant, and functional parts. We recommend using virgin materials for critical parts.

Q3: If production lines are located in multiple countries, can we ensure consistent supply?
A3: Juyuan leverages international logistics and multi-location inventory to ensure a consistent supply of raw materials for multinational manufacturers.

 

IX. Cooperation Process

 

  -Sample Request → Provide Requirements → Recommend Brand → Free Sample 2–5kg → Technical Discussion

  -Small Batch Trial Production → MOQ 500kg → Technical Follow-up → Joint Quality Assessment

  -Bulk Supply → Transparent Pricing → Shared Production Plan → Stable Supply

 

บทสรุป

 

Plastic raw material procurement in the machinery and equipment industry has shifted from simply "buying materials" to "buying solutions." Buyers require not only stable granular raw materials but also supply chain security, technical verification, and full lifecycle cost control. As an international plastic raw material supplier, Juyuan will provide a professional, reliable, and sustainable partnership experience for global machinery manufacturers.

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