ПРОДУКТЫ


Solvay PEEK KT-810 | Heat-Resistant Engineering Plastic Pellets
Структура продукта
What is PEEK KT-810
In high-end manufacturing, the ultimate performance of materials often determines the success or failure of products. Whether it is medical devices that can withstand hundreds of autoclaving cycles or aviation components that need to endure high temperatures and pressures for a long time, traditional engineering plastics have gradually become unable to meet these demands.
The emergence of Solvay PEEK KT-810 is a technological response in this context - peek plastic pellets redefines the boundary between "durability" and "reliability" with outstanding thermal stability, chemical inertness and molding freedom.
KT-810 is not only a representative product of Solvay's PEEK series, but also a key material bridge connecting medical, aviation and industrial manufacturing. It offers engineers and designers unprecedented freedom - maintaining structural integrity and constant performance even under extreme conditions.
1. Material Highlights and Characteristics
Outstanding temperature resistance and dimensional stability
・The heat deflection temperature of PEEK KT-810 is as high as 157℃ (under 1.8MPa), and it can still maintain structural integrity and mechanical stability in a continuous high-temperature environment. Its excellent dimensional stability makes it an ideal material for precision parts and heat-resistant casings.
Outstanding mechanical properties
・Tensile strength: 94.5 MPa
・Bending strength: 145 MPa
・Flexural modulus: 3700 MPa
It has an elongation at break of 25% to 50% simultaneously, taking into account both rigidity and ductility. This combination of performance makes it equally reliable in both stressed and vibrating environments.
Compatibility with multiple disinfection and sterilization
・The KT-810 can withstand various sterilization methods such as steam, high pressure, gamma rays, ethylene oxide and electron beams. It not only meets the strict standards of the medical industry, but also provides material guarantees for reusable medical devices.
Excellent chemical and fatigue tolerance
・Even when exposed to strong acids, fuel oil and industrial solvents, this material can still maintain a stable molecular structure. Under long-term cyclic loading, the material has outstanding fatigue resistance and is suitable for use in aviation, petroleum and precision transmission systems.
Lubrication modification enhances molding performance
・It contains lubricant additives, effectively reducing friction and wear, making the injection molding and extrusion processes smoother and extending the mold's service life.
2. Typical Application Fields
The application fields of Solvay PEEK KT-810 span medical, industrial and aviation. In these highly demanding fields, its performance stability and reliability are widely favored:
・Medical devices and care supplies: surgical instrument casings, dental components, catheter connectors, reusable sterilizable medical components.
・Aviation and automotive engineering: Lightweight and high-strength structural components, heat-resistant gears, seals and chemical-resistant pipeline systems.
・Electronic and electrical industry: precision connectors, sensor housings and high-temperature resistant electrical insulating components.
・Oil and gas equipment: high-pressure seals, pump body parts, valve assemblies, etc.
3. Processing and Technology Compatibility
The particle state of PEEK KT-810 provides extremely high processing diversity. Whether it is injection molding, extrusion, blow molding, thermoforming or CNC machining, this material can maintain stable fluidity and structural strength.
・Injection molding: Suitable for the mass production of complex parts and medical shells.
・Extrusion and blow molding: It can produce films, pipes and continuous profiles.
・Thermoforming and calendering: Preparation of PEEK films with high flatness and high transparency.
・Numerical control machining (CNC): Facilitates precise finishing in the later stage and ensures assembly accuracy.
On the process window, PEEK KT-810 has a wide melt flow range (suitable for processing at approximately 400 ° C), can achieve excellent mold replicability and surface finish, and is suitable for highly demanding medical and aviation-grade components.
4. PEEK KT-810 Data Sheet
Механическое поведение | Состояние | Стандартный | Ценить | Единица | |||
Удлинение | Производительность 50мм/мин | АСТМ Д638 | 5.2 | % | |||
Удлинение | Разрыв 5мм/мин | АСТМ Д638 | 85 | % | |||
Удлинение | Разрыв 50мм/мин | АСТМ Д638 | 25~50 | % | |||
Прочность на изгиб | АСТМ Д790 | 145 | МПа | ||||
Модуль упругости при изгибе | АСТМ Д790 | 3700 | МПа | ||||
Изод Не-надрез Удар | ASTM D4812 | Примечание: | |||||
Удар по Изоду | АСТМ Д256 | 100 | Дж/м | ||||
Предел прочности | Производительность 50мм/мин | АСТМ Д638 | 94.5 | МПа | |||
Модуль упругости | 50мм/мин | АСТМ Д638 | 3500 | МПа | |||
Термальный | Состояние | Стандартный | Ценить | Единица | |||
HDT | Annealing 1.80MPa 3.20mm | АСТМ Д648 | 157 | ℃ | |||
Физическая собственность | Состояние | Стандартный | Ценить | Единица | |||
Поглощение воды | 24 часа | АСТМ Д570 | 0.10 | % | |||
Плотность | АСТМ Д792 | 1.29 | г/см³ | ||||
Вязкость расплава | 400℃ 1000sˉ1 | ASTM D3835 | 510~650 | Па·с |
5. Innovation and Industry Competitive Advantage
Solvay has made PEEK KT-810 one of the few peek plastic pellets that can maintain high mechanical strength over multiple sterilization cycles through innovations in molecular chain structure and additive systems.
・Medical compliance: Complies with ISO 10993 biocompatibility standards, providing material protection for long-term implants and devices that repeatedly come into contact with the human body.
・Thermal cycling stability: Even when operating for a long time in an environment above 150℃, the performance degradation is extremely small.
・Excellent surface cleanliness: Low friction and low particle precipitation characteristics can be achieved without additional coating.
・Lightweight alternative solutions: Under the trend of metal substitution, provide equipment manufacturers with more lightweight, easy-to-process and recyclable solutions.
These advantages make PEEK KT-810 a strategic material in the supply chains of medical manufacturers and aviation equipment, featuring both stable performance and controllable costs.
6. Customer Feedback
Feedback from European medical device manufacturers indicates that:
・After hundreds of autoclaving cycles, the KT-810 still maintains minimal deformation and shows no significant change in color.
Meanwhile, partners in the automotive field stated:
・Its fatigue resistance is extremely stable in continuous operation equipment and far exceeds that of conventional engineering plastics.
These long-term usage feedbacks verify the industrial reliability of PEEK KT-810 in terms of stability and reprocessability performance.
7. FAQ Frequently Asked Questions
Q1: Can PEEK KT-810 be used in medical devices that come into long-term contact with the human body?
A1: Sure. This material is biocompatible and can pass multiple sterilization cycles.
Q2: Is this peek plastic pellets suitable for 3D printing?
A2: KT-810 is mainly targeted at injection molding and extrusion applications, but after appropriate modification, it can also be used for the preparation of high-temperature PEEK printing filaments.
Q3: Can PEEK KT-810 replace metal parts?
A3: It is fully feasible under light load and high-temperature conditions, and is particularly suitable for applications as an alternative to titanium or stainless steel.
8. Similar Recommendations
If you are looking for materials with performance close to that of KT-810, you may consider:
Модель продукта | Плотность | Предел прочности | Удлинение | Усадка | Модуль упругости | Температура теплового прогиба | Izod Notched Impact | Модуль упругости при изгибе | Прочность на изгиб |
KT-880UFP | 1.30 g/cm³ | 100 MPa | 5.20% | — | 3650 MPa | 160 ℃ | 53 J/m | 3790 MPa | 153 MPa |
KT-880SFP | 1.30 g/cm³ | 100 MPa | 5.20% | — | 3650 MPa | 160 ℃ | 53 J/m | 3790 MPa | 153 MPa |
KT-810FP | 1.29 g/cm³ | 94.5 MPa | 5.20% | — | 3500 MPa | 157 ℃ | 100 J/m | 3700 MPa | 145 MPa |
KT-880FP BK | 1.30 g/cm³ | 102 MPa | 5.20% | 1.40% | 3700 MPa | 160 ℃ | 53 J/m | 3800 MPa | 153 MPa |
KT-XXXX | 1.30 g/cm³ | 96 MPa | 25% | 1.1~1.3 % | 3500 MPa | 157 ℃ | 91 J/m | 3700 MPa | 146 MPa |
KT-851 NT | 1.30 g/cm³ | 95 MPa | 5.20% | 1.10% | 3600 MPa | 157 ℃ | 69 J/m | 3900 MPa | 152 MPa |
KT-850 NT | 1.30 g/cm³ | 96.5 MPa | 5.20% | 1.20% | 3650 MPa | 162 ℃ | 9.28 kJ/m² | 3700 MPa | 146 MPa |
KT-1211FP | 1.30 g/cm³ | 96.5 MPa | 5.20% | — | 3650 MPa | 162 ℃ | 69 J/m | 3860 MPa | 152 MPa |
KT-851 NL SP | 1.30 g/cm³ | 95.0 MPa | 5.20% | 1.1~1.3 % | 3600 MPa | 157 ℃ | 69 J/m | 3900 MPa | 152 MPa |
KT-850P | 1.30 g/cm³ | 96.5 MPa | 5.20% | — | 3650 MPa | 162 ℃ | 69 J/m | 3860 MPa | 152 MPa |
KT-880FP | 1.30 g/cm³ | 102 MPa | 5.20% | 1.4~1.6 % | 3700 MPa | 160 ℃ | 53 J/m | 3800 MPa | 153 MPa |
KT-851 NL | 1.30 g/cm³ | 95.0 MPa | 5.20% | 1.1~1.3 % | 3600 MPa | 157 ℃ | 69 J/m | 3900 MPa | 152 MPa |
9. Juyuan - Your Trusted International Raw Material Supply Partner
As a company with 24 years of experience in the trade of plastic raw materials, Juyuan focuses on the supply of raw materials for global brands and cross-border distribution.
・Global procurement network: Maintains long-term cooperation with brands such as Solvay, Victrex, and Evonik.
・Original factory batch traceability: All peek plastic pellets provides complete COA and MSDS.
・Multi-channel logistics solution: Supports air freight, sea freight and customized small-batch shipment.
・Technical support: Provide processing parameter suggestions and material comparison analysis to help customers select more accurately.
Заключение
Solvay PEEK KT-810 not only stands out among peek plastic pellets, but also represents the "balance of performance and safety" in demanding manufacturing. In both the medical and industrial fields, it sets a new benchmark for product lifespan, reliability and sustainable design. Juyuan is committed to enabling more manufacturers to build the next generation of high-end application solutions based on this material.
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