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DURADEX® D-3000 Series PPSU Material Grades Overview
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What is DURADEX® PPSU
The DURADEX® series from Solvay is based on polyphenylene sulfone (PPSU), a material valued for its ability to handle high temperatures, repeated sterilization, и mechanical stress without performance loss. Because of this balance of properties, DURADEX grades are widely adopted in medical devices, drinking water systems, electrical insulation, и автомобильные детали where reliability and safety are non-negotiable.
As an international supplier, Juyuan provides the full product range and supports customers with free samples to speed up evaluation and material selection.
1. Shared Advantages of the DURADEX Series
Heat resistance: Glass transition temperature of 220 °C; HDT (1.8 MPa, annealed) at 204 °C.
Flame retardancy: All thicknesses (0.75–3.0 mm) achieve UL94 V-0; glow wire up to 960 °C.
Strength and toughness: Tensile strength 70 MPa, flexural strength 100 MPa, notched Izod impact 640 J/m.
Dimensional stability: Low shrinkage (0.7%), water absorption 0.37%, maintaining accuracy after molding.
Electrical insulation: Volume resistivity 1E19 Ω·cm; dielectric strength 36 kV/mm.
2. Grade Comparison and Typical Uses
DURADEX D-3000 NT (Natural)
・Функции: Neutral base resin, suitable for secondary coloring or applications demanding high cleanliness.
・Uses: Medical devices, water fittings, food-contact components.
DURADEX D-3000 BK 937 (Black)
・Функции: Pre-colored black, saves coloring steps, strong opacity.
・Uses: Automotive housings, insulation parts, industrial enclosures.
DURADEX D-3000 TR GY 391 (Transparent Gray)
・Функции: Semi-transparent gray, functional plus aesthetic, allows visual monitoring.
・Uses: Medical fluid systems, filters, transparent technical housings.
DURADEX D-3000 BB (Blue-Black)
・Функции: Blue-black tone, strong identity and decorative effect.
・Uses: Consumer electronics, appliance housings, branded components.
DURADEX D-3000 CL 191 (Transparent)
・Функции: Clear transparency, good optical properties.
・Uses: Medical windows, fluid containers, visible piping systems.
3. Comparison of Different Models and Application Recommendations
Grade / Model | Появление | Основные характеристики | Recommended Applications |
D-3000 NT | Естественный | Standard grade, high cleanliness, suitable for re-coloring | Medical parts, food contact components |
D-3000 BK 937 | Black | Strong opacity, no need for secondary coloring | Automotive parts, electrical housings |
D-3000 TR GY 391 | Transparent Grey | Semi-transparent, combines visibility and aesthetics | Medical components, fluid conduits |
D-3000 BB | Blue-Black | High decorative appeal and easy identification | Consumer goods, electronic housings |
D-3000 CL 191 | Transparent | Nearly clear, ideal for visualization requirements | Transparent medical parts, liquid containers |
Application Areas:
Medical: Handles for surgical instruments, sterilizable housings, dental tools.
Water and Food: Coffee machine components, water dispenser connectors, filter casings.
Electrical & Electronics: Socket housings, insulating parts, switchgear.
Automotive: Pump housings, high-temperature ducts, under-hood components.
Consumer Goods: Heat-resistant tableware, transparent kitchenware.
4. Processing Guidelines
Primary method: Injection molding, suitable for medium-flow designs (Melt Flow Index 30 g/10 min at 365 °C/5 kg).
Drying: 120 °C for 3–4 h, target moisture <0.02% to prevent streaks or bubbles.
Molding temperature: 350–400 °C; mold 150–180 °C for good surface finish and properties.
Equipment: Wear-resistant screws recommended to minimize resin degradation.
Secondary operations: PPSU can be CNC-machined, drilled, or cut; retains properties after steam sterilization (up to 1000+ cycles).
5. FAQs
Q1: How does PPSU compare with PSU and PEI?
PPSU delivers higher impact resistance and thermal stability, making it more suitable for applications requiring repeated sterilization.
Q2: Is DURADEX PPSU safe for food and water contact?
Yes. The grades are widely used in hot water connectors, filter housings, and food service parts.
Q3: Do transparent grades discolor with use?
They maintain clarity well under normal use. For long UV exposure, additional protection is advised.
Q4: Can the material withstand autoclaving?
Yes. DURADEX PPSU resists more than 1,000 sterilization cycles without notable performance loss.
Q5: How can I order or request samples?
Juyuan supplies the complete DURADEX series and provides free samples for qualification testing.
6. Why Source from Juyuan?
Full range coverage: NT, BK 937, TR GY 391, BB, CL 191.
Global trade expertise: 24 years of cross-border supply chain experience.
Free evaluation samples: Reduce risk before committing to large orders.
Technical support: Material selection, processing advice, and application guidance.
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