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PC EXL1414 | Cold-Resistant, High Impact PC Virgin for Injection
Productconstructie
What is PC Maagd
Today, as high-performance engineering plastics are constantly challenging lightweight, impact resistance and processability, pc virgin (polycarbonate virgin material), as a key material for electronics and electrical appliances, automobiles, household goods and durable consumer goods, is undergoing a new round of technological evolution. Saudi Basic PC EXL1414, as a injection-grade polycarbonate modified by siloxane copolymerization, has demonstrated ideal performance in injection molding processes due to its outstanding low-temperature ductility, high toughness and short molding cycle, thus becoming the focus of industry attention.
01 | PC Virgin Property Analysis: Flexibility and impact resistance coexist
Saudi Basic PC EXL1414 belongs to the pc virgin grade material. It is modified with siloxane copolymer, which endows it with excellent ductility (elongation at break up to 120%) at a low temperature of -30°C, and at the same time has excellent impact strength (notched impact of cantilever beam 70kJ/m²). This makes it particularly suitable for applications with strict requirements for toughness and low-temperature reliability, such as battery packs, power tool casings, automotive interior parts, etc.
Its mechanical strength performance is equally outstanding:
・Tensile strength (yield) : 57 MPa
・Flexural modulus: 2250 MPa
・Rockwell hardness: 121 (R scale)
These data indicate that the EXL1414 strikes a balance between rigidity and flexibility, is suitable for thin-walled designs, and also has excellent structural support capabilities.
02 | Processing advantages: Friendly to injection molding, shorter cycle
For injection molding factories, processing efficiency and demolding performance directly affect production capacity and yield. EXL1414 features the dual advantages of "medium fluidity + easy demolding", a wide processing temperature window, and a melt index of 10 g/10min, enabling the production of high-quality injection molded parts under relatively low shear conditions.
In addition, its molding cycle is relatively short, making it suitable for automated mass production, which is conducive to improving the efficiency of the production line and reducing operating costs.
03 | Flame retardancy and thermal performance: Complies with global electronic safety standards
As the compliance requirements for the fire resistance performance of materials in electronic and electrical products continue to rise, EXL1414 stands out particularly in terms of hot wire ignition temperature (GWIT) and hot wire flammability index (GWFI).
・GWIT@1.0mm: 875°C
・GWFI@1.0mm: 960°C
・Limiting oxygen index: 35%
Meanwhile, its RTI electrical, structural and shock temperature stability at different thicknesses can reach up to 130°C, which means it can maintain its electrical and mechanical properties unchanged for a long time in high-temperature environments. It is widely used in charger housings, LED lighting components, power modules and other fields.
04 | Environmental Protection and Material Purity: The added value of pc virgin
As a pc virgin material, EXL1414 has an extremely low impurity content and a consistent molecular structure, and possesses the following key advantages:
・Higher transparency and color controllability
・The material has stronger thermal stability and reduces the risk of yellowing
・It contains no recycled components and is suitable for international markets with high requirements for material certification, such as UL, IEC and CE standard systems
Against the backdrop of the current global emphasis on the compliance of eco-friendly materials, choosing virgin grade materials has become the top choice for multinational brands and OEM manufacturers.
05 | Application Scenario Expansion: Durable consumer goods and high-end electronic structural components
The original design intention of the Saudi Basic PC EXL1414 is to maximize the material performance in demanding scenarios. Typical applications include:
・Electric tool housing (low-temperature resistant, shockproof)
・Battery module brackets, electric bicycle housings (high-impact)
・Lamps, LED structural brackets (good electrical insulation, flame retardant)
・Smart home appliance control panel, connector housing (high toughness, low warpage)
These markets are rapidly transforming towards "lightweight + high strength + green compliance", and EXL1414 offers a solution that emphasizes both sustainability and performance.
06 | PC virgin core performance analysis
Mechanisch gedrag | Voorwaarde | Standaard | Waarde | Eenheid | |||
Verlenging | Opbrengst 50mm/min | ASTM D638 | 6 | % | |||
Verlenging | Breuk 50mm/min | ISO527 | 120 | % | |||
Buigmodulus | 1,3 mm/min | ASTM D790 | 2230 | MPa | |||
Buigmodulus | 2,0 mm/minuut | ISO178 | 2250 | MPa | |||
Izod Un-inkeping Impact | 23°C 3.0mm | ISO180 | Let op | kJ/m² | |||
Izod Un-inkeping Impact | -30°C 3.0mm | ISO180 | Let op | kJ/m² | |||
Izod Notch-impact | 23°C | ASTM D256 | 88.26 | kJ/m² | |||
Izod Notch-impact | -30°C 3.0mm | ISO180 | 60 | kJ/m² | |||
Treksterkte | Breuk 50mm/min | ASTM D638 | 50 | MPa | |||
Treksterkte | Opbrengst 50mm/min | ISO527 | 57 | MPa | |||
Trekmodulus | 1,0 mm/min | ISO527 | 2150 | MPa | |||
Trekmodulus | 50 mm/minuut | ASTM D638 | 2020 | MPa | |||
Charpy Un-notch-impact | 23°C 3.0mm | ISO179 | Let op | kJ/m² | |||
Charpy Notch-impact | -30°C 3.0mm | ISO179 | 65 | kJ/m² | |||
Thermisch | Voorwaarde | Standaard | Waarde | Eenheid | |||
HDT | 0,45 MPa 4,0 mm | ISO75 | 140 | °C | |||
HDT | 1,8 MPa 4,0 mm | ISO75 | 128 | °C | |||
HDT | Unannealed 0.45MPa 3.2mm | ASTM D648 | 139 | °C | |||
Vicat-verzachtingstemperatuur | 50°C/uur 50N | ASTM D1525 | 145 | °C | |||
Vicat-verzachtingstemperatuur | 50°C/uur 50N | ISO306 | 145 | °C | |||
Vicat-verzachtingstemperatuur | 120°C/uur 50N | ISO306 | 146 | °C | |||
Fysieke eigendom | Voorwaarde | Standaard | Waarde | Eenheid | |||
Wateropname | 23°C Verzadiging | ISO62 | 0.35 | % | |||
Wateropname | 23°C 50RV | ISO62 | 0.15 | % | |||
Krimp | Stroom 3,2 mm | INTERNE METHODE | 0.4~0.8 | % | |||
Dikte | ASTM D792 | 1.18 | g/cm³ | ||||
Dikte | ISO1183 | 1.19 | g/cm³ | ||||
Smeltindex | 300°C 1.2kg | ASTM D1238 | 10 | g/10min | |||
Smeltindex | 300°C 1.2kg | ISO1133 | 9 | cm³/10min | |||
Elektrische eigenschappen | Voorwaarde | Standaard | Waarde | Eenheid | |||
Diëlektrische constante | 1 MHz | ASTM D150 | 2.64 | ||||
Diëlektrische constante | 100Hz | ASTM D150 | 2.68 | ||||
Volumeweerstand | ASTM D257 | 1E15 | Ω.cm | ||||
Dissipatiefactor | 1 MHz | ASTM D150 | 0.0093 | ||||
Dissipatiefactor | 100Hz | ASTM D150 | 0.0012 | ||||
Oppervlakteweerstand | ASTM D257 | 1E15 | Ω | ||||
Hardheid | Voorwaarde | Standaard | Waarde | Eenheid | |||
Rockwell-hardheid | ASTM D785 | 89 | |||||
Rockwell-hardheid | R(Schaal) | ASTM D785 | 121 |
Looking for the full datasheet? Contact us for more technical information.
07 | Recommendation of Similar PC virgin Materials: Multi-dimensional selection, Juyuan one-stop matching
In addition to PC EXL1414, Juyuan also offers a variety of PC virgin materials with similar physical properties or complementary functions, helping customers make precise selections based on different structural designs, application temperatures, impact resistance grades and other dimensions. The following models are also highly recognized by the market:
Fabrikant | Productmodel | Dikte | Smeltindex | Value Summary |
Sabic | 945-701 | 1.19 g/cm³ | 10 g/10min | Viscosity: Medium Flame Rating: V-2 • V-0 • 5VA Melt Index: 10 g/10min Notched Impact: 81.73 kJ/m² Heat Deflection Temp: 137 °C |
Sabic | 940A-116 | 1.217 g/cm³ | 10 g/10min | Flame Rating: V-2 • V-0 Melt Index: 10 g/10min Notched Impact: 65.30 kJ/m² Heat Deflection Temp: 137 °C |
Sabic | 241R-111 | 1.19 g/cm³ | 10.5 g/10min | Viscosity: Medium-Low Flame Rating: V-2 • V-0 Melt Index: 10.5 g/10min Notched Impact: 81.73 kJ/m² Heat Deflection Temp: 137 °C |
Sabic | 943A-116 | 1.217 g/cm³ | 10 g/10min | Flame Rating: V-2 • V-0 Melt Index: 10 g/10min Notched Impact: 65.30 kJ/m² Heat Deflection Temp: 137 °C |
Sabic | 940-701 | 1.217 g/cm³ | 10 g/10min | Viscosity: Medium Flame Rating: V-0 Melt Index: 10 g/10min Notched Impact: 65.30 kJ/m² Heat Deflection Temp: 137 °C |
If customers have specific requirements for special thickness, flame retardant grade, hot wire requirements or transparency control, Juyuan can provide technical comparison data and sample support for the full range of polycarbonate particles.
08 | FAQ: Answers to the Questions that Customers Care about the Most
Q1: Is PC EXL1414 suitable for outdoor electrical structural components?
A: It has UL 746C f1 class outdoor applicability and is suitable for electronic enclosures that are exposed to outdoor environments for short periods or intermittently.
Q2: Can the color of this material be customized?
A: EXL1414 is in its natural color and opaque, but custom color masterbatches can be added according to customer requirements to meet visual design needs.
Q3: Is small-batch supply supported?
A: Support. As an international supplier, we can provide sample and small and medium-sized batch trial production services according to the project stage, and support rapid iteration.
Q4: How significantly has the demolding cycle been improved compared with traditional PCS?
A: EXL1414 adopts special lubricating additives, reducing the overall demolding resistance by 15% to 20%, which helps to shorten the time of each mold.
09 | Why Choose PC virgin provided by Juyuan?
As a professional international plastic raw material trader, Juyuan is not merely a material mover but also a bridge for performance matching and solution integration. Our advantages in supply and service also provide stronger guarantees for our customers
Global direct procurement channels from original manufacturers
We have established long-term partnerships with multiple original manufacturers and regional agents to ensure clear material sources, stable batches, and a complete set of factory and third-party test reports.
Spot inventory and flexible supply mechanism
The regular model is equipped with a safety stock and supports rapid response from samples to ton-level orders, meeting the needs of customers at different stages from R&D mold trials to mass production.
Technical material selection service + processing suggestion support
With rich experience in engineering plastics, we can help customers evaluate the key performance required for their products and provide injection molding process optimization suggestions based on EXL1414 to reduce trial-and-error costs.
Complete export service and certification documents
Juyuan is familiar with the material certification requirements of markets in Southeast Asia, Europe, America and other regions, and can assist customers in preparing the necessary export documents such as REACH, RoHS, UL and COA.
Choosing Juyuan is not just about getting a PC virgin material, but also about obtaining one-stop material selection consultation, delivery guarantee and global service support.
If you are looking for a polycarbonate particle that is highly impact-resistant, usable at low temperatures, and easy to mold, please feel free to contact us for quotations and sample testing support.
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